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Pioneering luxury in lithium-ion battery recycling with world-class technology from the heart of Maharashtra.

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State-of-the-Art Recycling Facility
ESTABLISHED at KOLHAPUR, MAHARASHTRA

About Eco Volt Ion Energy System LLP

We are pioneers in lithium-ion battery recycling and sustainable energy solutions. Located in Ainapur, Gadhinglaj, Kolhapur, we transform battery waste into high-purity materials.

Our state-of-the-art facility creates a true closed-loop ecosystem reducing environmental impact while powering India's green mobility revolution.

Registered Office
At/Po-Ainapur, Taluka-Gadhinglaj,
Dist-Kolhapur, Maharashtra - 416526

Our Mission

"To drive sustainable business evolution by transforming battery waste into clean energy resources. We extract high-purity materials to secure domestic supply chains and power electric mobility."

Our Vision

Bridging second-life, waste, and manufacturing to reduce reliance on virgin materials. Creating a circular economy where clean energy is sustainable, ethical, and accessible.

92%

Recovery Rate

Zero

Emissions

100%

Traceable

Our Advanced Recycling Process

Precision engineering meets environmental responsibility in our four-stage zero-waste system.

01

Collection & Triage

Safe collection followed by expert assessment to identify second-life potential.

02

Mechanical Processing

Automated, emission-free dismantling and shredding under controlled conditions.

03

Chemical Recovery

Hydrometallurgical extraction yielding battery-grade Lithium, Cobalt, Nickel & Manganese.

04

Closed-Loop Supply

Refined materials returned to Indian manufacturers, completing the circular economy.

Our Services

Second-Life Repurposing

Refurbishing viable battery modules for stationary storage and mobility applications.

Zero-Waste Recycling

Advanced processing with complete elimination of toxic emissions.

Critical Material Recovery

High-purity recovery (>92%) of Lithium, Cobalt, Nickel and Manganese.

Closed-Loop Manufacturing

Supplying recovered materials directly back into the Indian battery industry.

EV battery packs being responsibly processed at a modern recycling facility
CIRCULAR ECONOMY

Why EV Battery Pack Recycling Is Needed

Rapid EV adoption in India, backed by national policy and advances in supply, will also create a significant stream of end-of-life battery waste.

Lithium-ion batteries are powering the shift away from fossil fuels. With limited access to the critical minerals they contain, responsible recycling is essential to keep valuable materials in use and strengthen India's battery supply chain.

128 GWhBattery waste projected by 2030(1)
59 GWhExpected from the EV sector alone(1)
A rapidly growing challengeBattery waste from the EV sector will increase six-fold by 2040 and ten-fold by 2050.
Read More
KEY OBJECTIVE

Achieving Circularity of the EV Battery Supply Chain

Objective 1: EV Battery Waste Projection & Critical Mineral Recovery

Battery waste is projected to grow substantially between 2030 and 2050,from an estimated 37-80 GWh in 2030 to 554-626 GWh in 2050.

The project explores two sub-scenarios to account for different battery technology paths: one with a higher share of NMC chemistry and another with a greater emphasis on LFP chemistry. In both cases, recovered materials can meet 25-40% of the critical raw materials required for battery manufacturing.

NMC scenarioLFP scenario

Projected EV battery waste

203037-80 GWh
2040360-462 GWh
2050554-626 GWh
OBJECTIVE 2

Technology Assessment of Recycling Technology

Assessing the recycling routes best suited to India's growing EV battery ecosystem.

Hydrometallurgy

Acid-leaching hydrometallurgy has the highest potential for adoption in the Indian recycling ecosystem, based on its technical efficiency.

Direct Recycling

Direct recycling is the most suitable route on economic and environmental parameters. Currently at pilot scale, it is the most optimal future technology: more environmentally friendly and requiring less economic investment.

A practical pathway to circularity

1
Collect and recover

Recover valuable materials from end-of-life EV packs.

2
Choose efficient technology

Apply hydrometallurgy while developing direct recycling.

3
Return materials to manufacturing

Reduce reliance on virgin minerals and close the supply-chain loop.

CIRCULAR BATTERY ECONOMY

Assessment of the Supply Chain for End-of-Life EV Batteries

From raw materials and battery production through collection, reuse and material recovery, every stage supports a more circular EV battery ecosystem.

Circular supply chain for end-of-life EV batteries, showing mining, battery production, EV use, collection and testing, recycling, material validation and second-life refurbishment
A circular pathway that retains battery value through second-life use, recycling and secondary raw-material recovery.

Recycling of Spent EV Batteries in India: Categorizing the Industry

(a) Black Mass Production

End of life of 1st life

Testing of SOH

Second-life application

Suitable batteries are refurbished for reuse
01

Collection, dismantling & discharge

Batteries that are not suitable for second life are safely processed to recover usable materials.

  • Dismantling and discharging
  • Disassembly
  • Crushing, sieving and screening
Black Mass

The concentrated material stream used for further recovery.

Separated materials

□ Aluminium
□ Copper
□ Binders
□ Electrolyte
□ Steel
□ Plastic

Black Mass

Feeds into specialised recovery pathways

Direct Recycling

  1. Dry thermal processing
  2. Froth floating
Cathode material

Pyrometallurgy

  1. Smelting
  2. Blast furnace process
Metal alloys (Ni, Co)
Lost slag (Al, Mn, Cu, Fe)

Hydrometallurgy

  1. Acid leaching
  2. Solvent extraction
  3. Crystallisation
Cathode material
Cobalt sulphate
Nickel sulphate
Graphite
Manganese sulphate

Materials We Recover

Lithium Carbonate Cobalt Sulfate Nickel Sulfate Manganese Graphite

Our Real Impact

92%

Material Recovery

Zero

Toxic Emissions

100%

Traceability

Local

Made in Maharashtra

Ready to Power India's Sustainable Future?

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Share your requirements and be part of India's circular battery economy.

Our Location

At/Po-Ainapur, Taluka-Gadhinglaj
District-Kolhapur, Maharashtra - 416526